About

Andrew Hunter and Orion Design.

Orion Design is framed around Andrew Hunter's product design and engineering practice in Belfast, Northern Ireland: helping teams turn concept ideas into manufacturable products through clearer technical reasoning, better production judgement, and stronger product legitimacy.

MEng engineering-led product development grounding
Northern Ireland local base with globally relevant product-development support
Decision-focused support built around the choices that shape cost, risk, and manufacturability

What clients come for

Orion Design helps when a product has promise but key decisions are still unresolved: concept direction, product architecture, route to manufacture, assembly burden, sustainability trade-offs, or whether the commercial case is strong enough to continue.

What the work should make clearer

The aim is to make the next decision easier and cheaper: what to prototype, what to simplify, what to validate with suppliers, and where not to commit too early.

Representative product range

Examples that explain the breadth of the work.

The range matters because the same decision patterns appear across sectors: define the product clearly, reduce avoidable complexity, and match development effort to the real opportunity.

Causeway Sensors scientific product concept representing technical product design work by Andrew Hunter

Technical products

Scientific and specialist hardware

Projects where usability, packaging, and product credibility need to sit on top of demanding technical constraints.

Blinky soft goods product concept representing soft goods and mobility product design

Soft goods and mobility

Products with multiple disciplines in play

Development work that depends on geometry, structure, surface finish, and user behaviour rather than one isolated design task.

Eco Depo product image representing plastic part design for manufacture

Plastic part manufacture

Products shaped by production reality

Design work that gets stronger when manufacturing assumptions, tooling logic, and assembly implications are made explicit early.

Working style

Engineering clarity before expensive commitment.

The strongest product decisions usually happen before tooling, launch spend, or production complexity become hard to reverse.

Decision support

Make the trade-offs visible.

Expose cost, manufacturability, product value, and lifecycle impact early enough that the product direction can still improve.

Execution

Translate ideas into manufacturable detail.

Move from concept intent into CAD, prototyping, production planning, and supplier-ready thinking with fewer hidden assumptions.

Communication

Bridge technical and commercial language.

Use tools and shared decision criteria so founders, engineers, and product teams can discuss the same questions with the same structure.

Start with the tools or get in touch directly.

If you want a first pass on cost, manufacturability, lifecycle impact, or business case, start with the tools. If the project is already active, Orion Design can help work through the next decision directly.